Navigating Production, Approval, Applications and Challenges
Nandini Jaynarayan Tiwari1*, Kantilal B. Narkhede, Anuradha Prajapati,
Sachin B. Narkhede, Shailesh Luhar
Department of Pharmaceutics, Smt. B.N.B. Swaminarayan Pharmacy College,
Gujarat Technological University, Salvav, Vapi, Gujarat.
*Corresponding Author E-mail: njaytiwari@gmail.com
ABSTRACT:
This review looks at how biosimilars and biologics have changed throughout time, highlighting their vital function in contemporary treatments and the legal frameworks that control their advancement. Complex chemicals called biologics are formed from living things. As the patents on many original products expire, very similar versions of biologics known as biosimilars appear to improve patient access and lower healthcare costs. Biosimilars can be safely incorporated into treatment regimens and also thanks to regulatory approval procedures run by organizations like the FDA and EMA, which emphasize in proving safety, effectiveness, and immunogenicity through exacting analytical techniques. However, obstacles to wider adoption include patient views of safety and efficacy, physician approval, and shifting market dynamics. Concerns regarding product quality and consistency can also arise due to the intricacy of biologic manufacturing. This study attempts to give a thorough summary of current scientific developments, market trends, and regulatory changes while emphasizing continuous initiatives to inform patients and healthcare professionals about the advantages of biosimilars. In addition to having the potential to lower treatment costs, the effective use of biosimilars encourages biologic therapy innovation and opens the door to a more sustainable healthcare future. Furthermore, biosimilars can fulfill their potential in improving treatment affordability and accessibility for a range of patient populations.
KEYWORDS: Biosimilars, Biologics, Production, Approval, Application, Challenges.
1. INTRODUCTION:
Biological medicines, which set themselves apart from conventional chemical synthesis medications in 1980, were first developed as a novel class of drugs made in living systems through the use of biotechnological techniques (recombinant DNA technology). Because of these distinctions, new laws tailored to these new medications were required.
Numerous illnesses can be fatal, including multiple sclerosis, diabetes, cancer, and autoimmune diseases. Biological medicines have demonstrated their worth as important health technologies since they were first used to treat patients. They are among the pharmaceutical industry's most promising sectors, and their benefits are an ever-increasing number of people. Biosimilars emerged as comparable substitutes once their patents expired. But, in order to be accepted onto the market, they had to show that their safety profile was comparable to that of their reference biological1.
Greater patient access to biological therapy is facilitated by the use of biosimilar medications. But in order for this to occur, patients and medical professionals need to be aware of the notion of biosimilarity2.
When developing a biosimilar, a comparability analysis between the desired biosimilar and the reference biological is carried out. Verifying the resemblance between the two products is the main goal, not proving their safety and efficacy on their own.
This investigation aims to provide a thorough analysis of biologics and biosimilars, highlighting their importance in contemporary medicine. It seeks to make the clear intricate of manufacturing procedures, legal approval procedures, and stringent testing necessary to guarantee efficacy and safety. The conversation will also touch on the many ways that biologics and biosimilars are used to treat different illnesses, including how they fit into customized medicine. In the end, it will discuss the difficulties that manufacturers encounter with regard to quality assurance, market accessibility, and public opinion, underscoring the significance of these treatments in enhancing patient outcomes and healthcare infrastructure3.
Table 1: Comparison of biologics and biosimilars
Characteristics |
Biologics |
Biosimilars |
Special features |
Novel therapeutic, and Produced from living organisms |
Competitive bioequivalence, and Produced from living organisms, Similar in nature to biologics, nearly identical . |
Manufacturing process |
Produced by the biological process in host cell lines |
Produced by the biological process in host cell lines |
Clinical development |
Extensive clinical studies, including Phase I-IV |
Extensive clinical studies, including Phase III-IV |
Development period |
15 years to develop |
8-10 years to develop |
Development cost |
$1.2 billion. Reference price |
$100-200 million. Reduced price |
Patent |
Patentable |
Non-patentable |
Analysis phase |
Less extensive |
Highly extensive |
Use of recombinant technologies |
Yes |
No |
Approval pathway |
Biologics license application 351(a) |
Biologics license application 351(k) |
Approval requirements |
Full report of safety and efficacy investigation |
Highly similar to a 351(a) product |
2. BIOLOGICS:
Biologics, or biological medications, are a class of pharmaceuticals that are made from living systems, such as plant, animal, or microbe cells. The US Food and Drug Administration (FDA) regulates biologics, just like it does for all medications. They are typically bigger, more complicated compounds than "small molecule" medications (think aspirin). In most cases, biologics are given by injection or infusion. Under a doctor's careful supervision, the majority of biologics are used in cancer treatment8.
Biologics are macromolecular pharmaceuticals, such as peptides, enzymes, monoclonal antibodies, antibody fragments, synthetic proteins, antibody drug conjugates, cytokines and growth factors, vaccines and nucleic acid-based gene therapies.
Example: Humira (adalimumab): A TNF blocker or anti-TNF that is a biologic drug.
2.1 PRODUCTION OF BIOLOGICS:
The process of making biologics involves creating duplicates of a living cell that has been carefully modified. The cells are first grown in a laboratory under strict supervision. The cells in this intricate system create the proteins that will comprise the medication. The protein that comprises the medicine is removed and purified until the final biologic drug is achieved following this cell growth, which might take several weeks and necessitates continuous monitoring. The finished result demonstrates the intricacy of biologics. Biologics can have over 25,000 atoms, but small molecule drugs, like aspirin, can have as little as 21 atoms14.
Since live cells are used in the production of biologics, it is difficult to ensure that every batch will be exactly the same as the previous, hence there are small differences in every dose of a biologic. This is not the same as tiny molecule medications, which are produced by identically copying chemical processes. The biologics industry invests a lot of money to make sure that its treatments react predictably in every patient because of these little variances. They do this by using unique procedures to account for natural variations and provide a consistently safe and effective product10.
2.2 APPROVAL OF BIOLOGICS:
For Biologics clinical trials, the FDA regulates and authorizes the use of biologics, just like it does for all medications. Biologics go through a rigorous laboratory testing process before to licensure, followed by additional testing in patient clinical trials. The safety and effectiveness of the biologics are established using the data from these trials. To guarantee that a consistent product can be created, the FDA pays close attention to the production processes because of their complexity and potential for fluctuation.
The FDA only approves biologics when it finds that the sponsor, or producer, has demonstrated that the product is "safe, pure, and potent" and that the production facilities follow good manufacturing procedures. "Safety" is assessed by weighing the advantages of the product against its hazards; "purity" is assessed by ensuring that the product is devoid of "extraneous matter"; and "potency" is evaluated by evaluating how well the biologic treats the ailment in issue2, 16.
2.3 APPLICATION OF BIOLOGICS:
· Cancer Treatment: Biologics, especially monoclonal and bispecific antibodies, are increasingly utilized to target specific cancers, including solid tumors and blood cancers. Example: Trastuzumab (Herceptin).
· Autoimmune Diseases: Biologics effectively manage autoimmune conditions such as rheumatoid arthritis, psoriasis, and inflammatory bowel disease by altering the immune response [15]. Example: Adalimumab (Humira).
· Gene Therapy: Cutting-edge gene therapies, like those using CRISPR/Cas9 technology, are being developed to treat genetic disorders, including sickle cell disease and muscular dystrophy. Example: Eteplirsen (Exondys 51).
· Vaccines: mRNA technology has transformed vaccine development, particularly in the swift creation of COVID-19 vaccines, highlighting the potential of biologics for preventing infectious diseases. Example: Moderna (Spikevax).
· Hormonal Therapies: Recombinant proteins are employed to treat hormonal deficiencies, such as growth hormone deficiency in children and insulin for diabetes management. Example: Insulin Glargine (Lantus).
· Precision Medicine: Biologics are tailored to individual patient profiles based on genetic and molecular information, improving treatment effectiveness through personalized strategies. Example: Pembrolizumab (Keytruda).
· Sustained Release Technologies: Biologics can be formulated for sustained release, enhancing therapeutic outcomes and decreasing the frequency of dosing. Example: Risperidone in the form of Risperdal Consta.
· Innovative Delivery Systems: Methods like encapsulating biologic agents in nanoparticles or hydrogels improve their stability and delivery. Example: Afrezza, an inhaled form of Human Insulin.12,20.
2.4 CHALLENGES FACED BY BIOLOGICS:
· High Production Costs: The manufacturing of biologics is both complex and costly, requiring specialized equipment and facilities, which can restrict patient access.
· Delivery Methods: More than 90% of biologics are administered through injections, making it difficult for patients to consistently follow their treatment regimens.
· Regulatory Hurdles: Navigating the regulatory environment can be challenging due to differing guidelines in various countries, resulting in delays for approval and market entry.
· Immunogenicity Risks: There are concerns about potential immunogenic reactions linked to biologic therapies, which can impact patient safety and overall treatment outcomes.
· Stability Issues: Biologics are often delicate and sensitive to factors like temperature and pH, which can cause degradation during storage and transportation.
· Complex Manufacturing Processes: The production of biologics involves sophisticated processes that require highly controlled conditions, making it difficult to scale up production.
· Formulation Challenges: Ensuring the stability and efficacy of biologics during the formulation process is critical, as inadequate formulation can lead to safety concerns and diminished effectiveness.
· Market Competition: The emergence of biosimilars has intensified competition, affecting the market share of established biologics.
· Patient and Physician Acceptance: Hesitance among healthcare providers and patients regarding the safety and efficacy of biologics can impede their acceptance and use.
· Long Development Timelines: The protracted timeline from research to market can delay the availability of new therapies, ultimately affecting patient care12,16.
3. BIOSIMILARS:
A biosimilar is a biologic product created to closely resemble a reference product that has already received FDA approval. The reference product and the biosimilar must not differ in any clinically significant ways. The producer conducts a number of studies and trials to compare the biosimilar to the reference product in order to demonstrate the biosimilar's safety, purity, and potency. They are developed to provide more affordable alternatives to biologics, as they typically take less time and less cost to produce than the original drugs. They provide increased treatment options and supportive care4.
Example: Inflectra infliximab-dyyb) and Renflexis (infliximab-abda) are two biosimilars of infliximab (Remicade®).
3.1 PRODUCTION OF BIOSIMILAR:
Biosimilar development starts with examining many batches of the reference product to produce a "fingerprint." Next, a cell line is selected for protein expression (mammalian, bacterial, or yeast), and the DNA is inserted to form a manufacturing line. Purification to guarantee similarity and formulation for medication stability, eliminating potentially immunogenic contaminants, comes next. Although there are certain exceptions, biosimilars are normally refrigerated between 2 and 8°C to preserve their effectiveness. Since comprehensive knowledge on biologic production is not publicly available, businesses are forced to develop their own manufacturing procedures.
Variability must be kept to a minimum while producing biosimilars. Post-translational modifications (PTMs) that take place in the cellular environment or during manufacturing might cause variations in key qualities, often known as critical quality attributes (CQAs). To guarantee biosimilarity, biosimilar manufacturers must closely match these alterations to those of the original molecule. Glycosylation, oxidation, phosphorylation, and other processes are examples of common PTMs. PTMs can be impacted by variables like pH or growth rate, which may change the drug's structure and cause problems like immunogenicity or aggregation5,11.
3.2 APPROVAL OF BIOSIMILAR:
In order to approve biosimilars, the FDA looks at data from the sponsoring manufacturer that shows the product is very similar to the reference product and differs in no clinically significant way. The biosimilar sponsor provides the FDA with clinical, animal, and analytical studies to prove it is biosimilar. These studies enable the FDA to approve a biosimilar without requiring as many clinical trials as were required for the reference product since they compare the biosimilar to the reference product. Reduced product development costs, quicker approval processes, and more products being introduced to the market should result from the biosimilar sponsor's ability to depend on the safety and effectiveness of work done by the reference product's sponsor and concentrate on a comparative evaluation.
It is possible for a biosimilar to be authorized for one part, or all of the reference product's conditions. Even though the FDA has reviewed and approved biosimilars, your doctor should still check the product label for any biosimilars that are recommended7,9,13.
3.3 APPLICATION OF BIOSIMILAR:
· Chronic Diseases: Biosimilars are employed to treat chronic conditions such as rheumatoid arthritis, Crohn's disease, and ulcerative colitis. Example: Infliximab Biosimilars (Inflectra, Renflexis, Ixifi) and Adalimumab Biosimilars (Amjevita, Cyltezo).
· Cancer Treatment: They are effective in managing various types of cancer, including breast, lung, and colon cancer. Example: Zarxio (filgrastim-sndz).
· Diabetes Management: Biosimilars offer affordable alternatives for insulin therapies, aiding in diabetes management. Example: Insulin Aspart Biosimilars: Fiasp (biosimilar to NovoLog).
· Autoimmune Disorders: They are used to treat autoimmune diseases such as multiple sclerosis and psoriasis. Example: Ocrelizumab Biosimilar (Ocrevus biosimilars).
· Ophthalmology: Biosimilars are utilized in the treatment of eye conditions, including macular degeneration. Example: Byooviz (ranibizumab-nuna).
· Kidney Conditions: They assist in managing issues related to chronic kidney disease. Example: Aranesp (darbepoetin alfa).
· Improved Access to Therapies: Biosimilars increase access to biologic treatments for patients who may otherwise struggle to afford them6, 18, 20.
3.4 CHALLENGES FACED BY BIOSIMILARS:
· Regulatory Complexity: The process for approving biosimilars is complicated and differs by country, with changing regulations creating uncertainty for manufacturers.
· Interchangeability Issues: Obtaining an interchangeability designation is difficult, requiring additional studies to prove that a biosimilar can be substituted for its reference product.
· Market Access Barriers: Even after gaining approval, biosimilars may face challenges in capturing market share due to hesitance from physicians and patients, who may have concerns about their safety and efficacy.
· Education and Familiarity: A lack of adequate knowledge among healthcare providers about biosimilars can lead to reluctance in prescribing them, which negatively affects adoption rates.
· Immunogenicity Concerns: There are persistent worries regarding the risk of immunogenic reactions when patients switch from a reference biologic to a biosimilar, which can impact patient safety.
· Intellectual Property Issues: The intricate patent landscape established by original product manufacturers can hinder biosimilars' market entry, resulting in legal disputes that delay their availability.
· Cost of Development: The development of biosimilars can often be more costly and lengthy than expected, largely due to the extensive clinical trials and regulatory compliance required.
· Patient Reluctance: Patients may be hesitant to transition from established biologics to biosimilars, worrying about potential decreases in efficacy or an increase in side effects6, 17, 19, 20.
4. CONCLUSION:
Biosimilars, which are highly similar versions of approved biologic drugs, offer an important opportunity to improve patient access to advanced therapies while reducing healthcare costs. Their production involves rigorous processes to ensure the final product matches the reference biologic in terms of structure, function, and clinical outcomes. Approval pathways for biosimilars, guided by regulatory agencies like the FDA and EMA, require extensive clinical testing to confirm safety and efficacy, though the approval process is often faster and less expensive than for new biologics. Despite these advantages, challenges remain, including concerns about immunogenicity, interchangeability, and market adoption due to physician and patient hesitancy.
However, continued research and education are crucial in advancing our understanding of biosimilars. Ongoing studies focus on confirming their long-term efficacy and safety, while initiatives to educate healthcare professionals and patients about these drugs are essential to maximizing their potential. The success of biosimilars will largely depend on continued scientific innovation, regulatory oversight, and fostering public awareness to ensure patients receive the best possible treatment options at affordable prices. Ultimately, biosimilars represent a significant advancement in the evolution of biologic therapies, offering hope for broader access to life-saving treatments in the fight against chronic diseases.
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Received on 14.10.2024 Revised on 10.01.2025 Accepted on 04.03.2025 Published on 18.04.2025 Available online from April 22, 2025 Asian J. Res. Pharm. Sci. 2025; 15(2):167-171. DOI: 10.52711/2231-5659.2025.00026 ©Asian Pharma Press All Right Reserved
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