Review on Laboratory Scale Solid Dispersion Techniques
Nikam Swati*, Velhal Atish, Jadhav Prakash
Yashoda Shikshan Prasarak Mandal, Yashoda Technical Campus, Faculty of Pharmacy, Wadhe, Satara.
*Corresponding Author E-mail: swatinikam381@gmail.com
ABSTRACT:
Solid Dispersion is one of the most ancient most extensively used procedures for increasing a slowly dissolving substance's solubility substances. Solid dispersion is prepared using a variety of pharmaceutically suitable ingredients and new technology. Solid dispersions were created through a variety of methods such as kneading, co-milling, fusing, solvent evaporation, and other solvent-related techniques. Choosing the right manufacturing technique and carrier is critical for producing a homogeneous product with good stability and biological activity.
The review focuses on categorization of solid dispersion based on recent advancement and various techniques involved to improve solubility.
KEYWORDS: Laboratory Scale, Solid Dispersion Techniques.
INTRODUCTION:
The solubility and permeability of the drug is a key determinant for its oral bioavailability.
Aqueous solubility accounts for up to 50-70 percent of APIs and new medicinal chemicals, resulting in slow absorption and inadequate and variable medication bioavailability1. When an active substance is taken orally, basically it dissolve in stomach and/or gastrointestinal fluids before it can pass through the GI tract's membranes and enter systemic circulation2. As a result, there are two fields of pharmaceutical research that focus on enhancing active agent oral bioavailability: (i) increasing dissolution rate as well as solubility of substances that are weakly water soluble and (ii) enhancing permeability of low permeable drugs.
Oral route is most preferred route of administration of the drug due to numerous reasons like good patient acceptance and low production costs3. Particle size reduction, salt formation, cocrystallization, and the use of surfactants and co-solvents are all methods for improving the dissolving capabilities of weakly aqueous-soluble medicines.
Each of these methods, has its own set of limitations, such as the difficulty in generating salts for neutral and weakly acidic/basic drugs and the addition of surfactants/ co-solvents leads in liquid formulations with recognised commercial viability and patient tolerance issues4. Furthermore, despite their high permeability, the bulk of prospective NCEs are absorbed primarily in the small intestine, with absorption reducing substantially after the ileum, indicating that the absorption window is restricted5,6. As a result, these medications will have a limited bioavailability if they are not entirely released in this gastrointestinal area. Therefore, improving the water solubility of pharmaceutical is primary contemporary difficulties facing by the pharmaceutical industry7,8,9.
It is feasible to increase bioavailability and prevent side effects by altering these medications' drug release profiles10,11,12. Solid dispersions have shown to be the most effective methods for increasing the release of poorly soluble medications. These are molecular combinations of low water soluble drugs in water soluble carriers, with a drug release profile determined by the polymer properties13. Bioavailability can be improved by enhancing the dissolution rate as well as solubility of the drug in the intestinal fluids, especially for BCS Class II by improving aqueous solubility and, as a result, oral bioavailability and drug dissolution rate.
Classification of solid dispersion on the basis of recent advancement:1,14
a) First generation Solid Dispersion:
These type of solid dispersions are formed by using crystalline carriers15. The earliest crystalline carriers utilised in the manufacture of solid dispersions were urea and sugars16.
Disadvantage: thermodynamically unstable and not releasing the drug as promptly.
b) Second generation Solid Dispersion:
As they are thermodynamically stable, this solid dispersions (SD) were shown to be more effective than first generation solid dispersion method17. ASDs are distinguished as amorphous solid suspensions or glass solutions based on the state of the drug. Polymeric carrier used may be synthetic polymer or natural polymer18.
c) Third generation Solid Dispersion19:
Surfactant carriers serve as carriers in these solid dispersions. Inulin, poloxamer 407, and other surfactants are used in the third generation solid dispersion. For compounds with low solubility, these provide the highest level of bioavailability.
d) Fourth-generation solid dispersion
Controlled Release Solid Dispersions, in contrast to ASDs, are the fourth generation of dispersions (CRSD). Carriers notably Hydroxy Propyl Cellulose (HPC) and Eudragit RS are used to keep physiologically short-half-life medications on the market. Its major objective is to extend medication release and increase solubility at a regulated rate20.
METHODS OF PREPARATION OF SOLID DISPERSION21:
1) Solvent Evaporation method.
2) Kneading Method.
3) Fusion Method:
i. Simple fusion.
ii. Hot-melt extrusion.
iii. Microwave induced.
iv. KinetiSol®
4) Solvent evaporation:
i. Simple solvent.
ii. Spray drying.
iii. Lyophilization
iv. Electrostatic spinning
v. Fluid-bed coating
5) Miscellaneous:
i. Solvent-based methods.
ii. Solvent-melt.
iii. Supercritical Co2.
iv. Co-precipitation
1. Solvent Evaporation Technique:
The main technique entails dissolving the medication and carrier in a volatile solvent until a homogeneous combination is achieved22. After that, the integrated amount of solvent is calculated to obtain SD. Further, it is vaporized in a variety of conditions, including ambient, heating, and even freezing temperature. Solvent evaporation (SE) techniques are frequently used in both small labs and large-scale companies. The evaporation method selected is determined on the ingredient's stability. Furthermore, the surfactant concentration is important because the evaporation process creates a diffusion layer that might slow medication release. The evaporation speed, the kind of solvent or co-solvent, and the evaporation technique utilised can all have an impact on yield uniformity; Hu et al. found that using a rotary vacuum evaporator increased homogeneity considerably23. Scale-up procedures with an efficient output, such as spray-drying, freeze-drying, and high-speed electrospinning, can be used to operate the solvent evaporation technique. Hot plate stirring, rotary evaporation, single-needle electrospinning, and lab spray-drying are all small-scale processes that can be used21.
Fig.1.Solvent Evaporation Technique for Solid Dispersion24
Fig.2. Outcomes of Kneading Method.
2. Kneading Method:
The carrier is co-crushed with the drug forming a dense paste by using a minimal amount of organic solvents such as alcohol, acetone, or water25,26. The solvent that has been integrated is next extracted using a vacuum oven, and the resulting mass is crushed into a fine powder. The kneading method is cost-effective; however it is hampered by residual solvent 27.
Advantages:
Solvent evaporation method and kneading method described above are used commonly as they are more advantageous over other methods and easy to perform on lab scale and economical along with improving solubility and dissolution rate of poorly water soluble drugs.
CHARACTERIZATION OF SOLID DISPRESION28:
Various characterization methods to assess the solid dispersion are as follows.
Sr. No |
Physical Structure |
Drug-carrier miscibility |
Stability |
Amorphous content |
Dissolution Enhancement |
1 |
Scanning electron microscopy |
FT-IR spectroscopy |
Saturated stability studies |
Hot stage microscopy |
Dissolution |
2 |
Surface area analysis |
Powder X-Ray diffraction |
Isothermal calorimetry |
DSC (MTDSC) |
Intrinsic dissolution |
3 |
Raman microscopy |
Differential scanning calorimetry |
DCS (Temperature recrystallization) |
Polarised light optical microscopy |
Dissolution in bio-relevant media |
4 |
Inverse gas chromate-graph |
Raman spectro-scopy |
Humidity studies |
Powder X-ray diffraction |
Dynamic solubility |
5 |
Atomic force microscopy |
|
|
Humidity stage microscopy |
|
MARKETED SOLID DISPERSION PRODUCTS29,30,31
The following are some examples of commercially available solid dispersions:
1) Solid dispersion of Troglitazone marketed by Parke Davis.
2) Solid dispersion of itraconazole by Sporanox.
3) Gris-PEG®, solid dispersion of griseofulvin marketed by Novartis.
CONCLUSION:
Commonly used solid dispersions methods like solvent evaporation and kneading are one of the most promising ways for increasing the oral bioavailability of medicines that are poor in water solubility. Bioavailability may be considerably improved by lowering drug particle size to an absolute minimum and thereby boosting drug wettability.
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Received on 11.07.2022 Modified on 22.08.2022
Accepted on 27.09.2022 ©Asian Pharma Press All Right Reserved
Asian J. Res. Pharm. Sci. 2023; 13(2):167-170.
DOI: 10.52711/2231-5659.2023.00029