Bilayer Floating Technology: An Innovative Approach
Sonawane Pradnya L.1*, Darekar A. B.1, Saudagar
R. B.2
1Department
of Pharmaceutics, R. G. Sapkal College of Pharmacy, Anjaneri, Nashik-422213, Maharashtra, India.
2Department
of Pharmaceutical Chemistry, R. G. Sapkal College of
Pharmacy, Anjaneri, Nashik-422213, Maharashtra,
India.
*Corresponding Author E-mail: pradnya88062@gmail.com
The recent patented literature has concluded
that there is an increasing interest in the novel dosage forms which retained
in stomach for a longer period of time. Bilayer
floating drug delivery system is new era for development of controlled release
formulation. Bilayer floating drug delivery system is
combined principle of bilayer technology as well as
floating tablet is suitable for two incompatible drugs. The dosage form contains one sustain release
layer and other is immediate layer. The immediate release layer is used to
maintain dose. The floating dosage form can be prepared as tablet, capsule by
adding suitable ingredients as well as adding gas generating agents.
KEYWORDS: Gastroretentive dosage forms, Bilayer floating drug delivery
system, Immediate layer, control release layer.
INTRODUCTION:
Drug
delivery system has an aim to provide long as well as nontoxic concentration in
blood as well as in various tissues that should be therapeutically active.
Today various drug delivery system are available in market among which most
commonly used is oral drug delivery system. Among oral route 90% of drugs are
administered which provides a very good systemic effect. Solid oral dosage
forms are more stable through which tablets are most common solid oral dosage
forms.
The concept of floating drug delivery system (FDDS) was described in
literature as early as 1968.Gastric floating drug delivery system (GFDDS) offer
numerous advantages over gastric retentive system. This
system has a low density than gastric fluids and thus remain buoyant in
stomach without affecting gastric emptying rate for a longer period of time.
While
the dosage form is floating over the gastric contents, the release of drug is
slow. Floating dosage forms are oral dosage forms of tablet, capsule, or micro
beads and contain hydrocolloids that allows floating by swelling thereby
prolong the residence time of dosage form GIT.
Anatomy
of stomach(1-4)
The main function of stomach is process
and transport food. It works as a short term reservoir. As food is liquefied in
stomach, it is slowly released into small intestine. The stomach is divided in
3 regions: Fundus, body, and antrum.
The cardiac sphincter is a specialized valve found
between the esophagus and the stomach. It prevents backflow of food and
digestive enzymes. The fundus is the frontal region
of the stomach. It begins digestion of proteins and mixes together stomach
contents. The body is the central region of the stomach. It also digests
proteins and blends materials found in stomach. The pylorus is the back region
of the stomach. It contracts to empty materials from the stomach into the small
intestine.
Fig 1: Anatomy of stomach
Fig 2: Type of tablet for oral Ingestion.
Needs
of gastric retention.(6):
·
Particularly used
for the treatment of peptic ulcer caused by H. Pylori infection.
·
Local and sustained
drug delivery to small intestine and stomach to treat certain conditions.
·
Drugs that are
less soluble or are degraded by alkaline pH they encounters at lower part of
GIT.
·
Drugs that are
absorbed due to variable gastric emptying time. Drugs that are absorbed from
proximal part of gastrointestinal tract (GIT).
Classification
of floating drug system(6-14):
A.
Non-effervescent system.
a.
Colloidal gel
barrier system.
b.
Bilayer floating tablet.
c.
Microporous compartment system.
d.
Alginate beads.
e.
Hollow microspheres.
B.
Effervescent system.
a.
Volatile liquid
containing system.
b.
Gas generating
system.
A.
Non-effervescent:
After swallowing the dosage form swells
with the inhibition of gastric fluidin such manner
that its exist from stomach is avoided. Due to the drug
mixed with gel it get swell when it comes in contact with gastric fluid and the
shape is maintained. That remain near the pyloric sphincter due to this it is
also called as plug-type system. The bulk density of dosage form must be <1.
Gel forming and swellable cellulose type of
hydrocolloids, polysaccharides and matrix formingpolymers
like polyacrylate, polystyrene, polycarbonate,carbopol, sodium alginate and polymethacrylate
are used in non-effervescent system.
a. Colloidal gel barrier system
Hydrodynamically balanced system first designed by Sheth
and Tossounian. They remain in the stomach buoyant
and form gel due to hydrocolloids and enhances GRT and also increase the amount
of drug at absorption site.various agents used for
gel forming are hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxypropyl
methyl cellulose, polysaccharides and matrix forming polymers such as polycarbophil, polystyrene.
b. Bilayer Floating Tablets
This system basically have tablet
basically have two layer one is immediate layer and other is sustain release
the immediate release layer release initial dose immediately and sustain
release forms a colloidal gel barrier by absorbing gastric fliud.so
it maintain density less than1. And remain floating in stomach.
c.
Microporous compartment
system
In Micropororous
compartment system it has pores on the top and on bottom walls that contains
encapsulated drug reservoir. Through an aperture the gastric fluid enters that
dissolve drug for absorption across intestine.
d. Alginate
Beads
By freeze-dried calcium
alginate multi-unit floating dosage have been developed. By precipitation method spherical beads of
approximately 2.5 mm have been prepared by dropping sodium alginate solution
into aqueous solution of calcium chloride.
e.
Hollow Microspheres.
The method used for preparation of hollow
microsphere loaded with drug is solvent evaporation method emulsion solvent
diffusion method. The buoyancy and drug release for a dosage form depends
mainly on quantity of polymer, solvent system and plasticizer to polymer ratio.
The polymer used are eudragit
S, cellulose acetate, polycarbonate, pectin.
B.
Effervescent:
Various type of
polymers are used such as a chitosan and
methylcellulose and effervescent material such as citric acid, tartaric acid,
calcium carbonate. This system when come in contact with acid gastric content
of stomach that liberates carbon dioxide and in swollen hydrocolloids it get
entrapped and provide buoyancy to the dosage form.
a. Volatile
Liquid Containing
Due to Inflatable chamber with which a liquid can be
incorporated and provide sustained gastric retention of drug delivery system.
Liquids in this system include, ether that gasifies atbody temperature which causes inflatation
of the chamber in the stomach. They
contain hollow deformable unit which are osmotically
controlled floating systems. System is divided into two compartment first
compartment contains drug and there is volatile liquid in the second
compartment.
b. Gas
Generating System
It basically containsa
polymer that gasifies at body temperature effervescent compounds such as sodium
bicarbonate, citric acid, tartaric acid, swellable
polymers like methocel, polysaccharides like chitosan. Resin beads loaded with bicarbonate and coated withethylcellulose is the most common approach for
preparation of these systems. The ethycellulose
coating is insoluble but permeable to water which release carbon dioxide due towhich it float.
Fig 3: Classification of floating system.
Drugs
that are not used for GRRDS
1.Drug which have very limited acidic solubility. eg. phenytoin.
2.Drugs that face instability in the gastric environment. eg .Erythromycin.
3. Drugs that are intended for the
selected release in colon.eg. Corticosteroids.
Advantages
of floating drug delivery System.(1-5)
1.The principle of HBS can be used for any medicament or
class of medicaments.
2.The HBS are advantage for drugs absorbed through stomach eg. ferrous salts and for drugs
meant for local action in the stomach and treatment of peptic ulcer disease
e.g. antacids.
3.
The efficacy of the medicaments administered utilizing the sustained
release principle of HBS has been found to be independent of the site of
absorption of the particular medicaments.
5. Administration of a prolonged release
floating dosage form tablet or capsule will result in dissolution of the drug
in gastric fluid.
6. When there is vigorous intestinal
movement and a short transit time, poor absorption is expected under such
circumstances it may be advantageous to keep the drug in floating condition in
stomach to get a relatively better response.
7. The delivery of drugs with narrow
absorption windows in the small intestinal region.
8. Many drugs categorized as once-a day
delivery have been demonstrated therefore, a system designed for longer gastric
retention will extend the time within which drug absorption can occur in the
small intestine.
9. Certain types of drugs can benefit
from using gastro retentive devices.
Disadvantages
of floating bilayer tablet:
1.Not applicable to drugs which are irritant to gastric
mucosa.
2.Floating systems are not feasible for those drugs that have
solubility.
3.Drug Substances that are unstable in acidic environment of
stomach are not suitable candidates to be incorporated in the system.
4.These system require a high level of fluid in stomach for
drug delivery to float and work efficiently.
5.Capping is another major problem with bilayer
tablets.
6. Separation of two layers may occur due
to insufficient bonding and reduction in yield occurs.
7. Hardness is other problem.
8.
There are chances of cross contamination between two layers.
9. Because of low density and amorphous
nature of some drugs compact do not form as they resist compression.
10.The control
over weight of individual layer is less.
11.Swallowingproblem
in case of unconscious patient and children.
12. Bioavailability problems may occurs in the case of poor wetting and less dissolution
properties.
13. Most often encapsulation or coating
is required for the drugs that are oxygen sensitive, bitter tasting and with
bad odour.
Criteria
for selection of drug for floating bilayer tablet.
1.Molecular size- smaller than 100-600 Dalton.
2.Drugs that have acidic solubility.
3.Drugs that have narrow absorption window in GIT.
4.Drugs that are locally active in stomach environment.
5.Administered two or more time a day.
Factors
affecting floating drug delivery system (16,17)
Various attempts have been made to retain
the dosage form in the stomach as a way of increasing the retention time. These
attempts include use of floating dosage forms (gas generating systems and
swelling or expanding systems), mucoadhesive systems,
high density systems, modified shape systems, gastric-emptying delaying devices
and coadministration of gastric-emptying delaying
drugs. Most of these approaches are influenced by a number of factors that
affect their bioavailability and efficacy of the gastro retentive system:
•
Density
Gastric retention time (GRT) is a
function of dosage form buoyancy that is dependent on the density.
• Size
Dosage form units with a diameter of more
than 7.5 mm are reported to have an increased GRT compared with those with a
diameter of 9.9 mm.
•
Shape of dosage form
Tetrahedron and ring shaped devices with
a flexural modulus of 48 and 22.5 kilo pounds per square inch (KSI) are
reported to have better GRT 90% to 100% retention at 24 hours compared with
other shapes.
• Single
or multiple unit formulation
Multiple unit formulations show a more
predictable release profile and insignificant impairing of performance due to
failure of units, allow co-administration of units with different release
profiles or containing incompatible substances and permit a larger margin of
safety against dosage form failure compared with single unit dosage forms.
·
Fed or unfed state
Under fasting conditions, the GI motility
is characterized by periods of strong motor activity or the migrating myoelectric complex (MMC) that occurs every 1.5 to 2 hours.
The MMC sweeps undigested material from the
stomach and, if the timing of administration of the formulation
coincides with that of the MMC, the GRT of the unit can be expected to be very
short. However, in the fed state, MMC is delayed and GRT is considerably
longer.
• Nature
of meal:
Feeding of indigestible polymers or fatty
acid salts can change the motility pattern of the stomach to a fed state, thus
decreasing the gastric emptying rate and prolonging drug release.
• Caloric
content:
GRT can be increased by four to 10 hours
with a meal that is high in proteins and fats.
• Frequency
of feed:
The GRT can increase by over 400 minutes
when successive meals are given compared with a single meal due to the low
frequency of MMC.
• Gender
Mean ambulatory GRT in males (3.4±0.6
hours) is less compared with their age and race matched female counterparts
(4.6±1.2 hours), regardless of the weight, height and body surface).
• Age
Elderly people, especially those over 70,
have a significantly longer GRT.
• Posture
GRT can vary between supine and upright
ambulatory states of the patients.
Polymers
used in floating drug delivery.(15)
Sustained Release Polymers are HPMC
K100M, HPMC K15M, HPMC ELV, Polycarbonate, Polyethylene glycol, Sodium
alginate, Carbopol, Eudragit.
Effervescent Generating System: Citric and Tartaric Acid, Sodium Bicarbonate, Citroglycine. Polymers which increase buoyancy: Ethyl
Cellulose Polymers which decrease release: Talc, Magnesium Stearate,
Dicalcium Phosphate.
Polymers which increase release: Mannitol, Lactose.
Inert Polymers: Long Chain Fatty Alcohol, Fatty Acid, Beeswax. Polymers with low
density: Foam powder of polypropylene.
|
Sustain Release Polymer |
HPMC K100M, HPMC K15M, Polycarbonate, polyethylene
Glycol, Sodium Alginate, carbopol, Eudragit. |
|
Effervescent generating system |
Citric acid, Tartaric acid, Sodium bicarbonate, citroglycine. |
|
Polymer which increases buoyancy |
Ethylcellulose. |
|
Polymer which decrease release |
Talc, Magnesium Stearate, Dicalcium phosphate. |
|
Polymer which increases release |
Mannitol, Lactose. |
|
Inert polymer |
Long chain fatty alcohol, Fatty acid, Beeswax. |
|
Polymer with low density |
Polypropylene. |
Fig 4:Polymers
used in floating drug delivery system.
Mechanism
of floating system:(5,7)
FDDS has a bulk density less than gastric
fluids and so remain buoyant in the stomach without affecting the gastric
empting rate for a prolonged period of time.
F= F buoyancy – F gravity = ( Df- Ds) gv
Where,
F= total vertical force, Df= fluid density,
Ds= object density, v =volume, g =
acceleration due to gravity.
Fig 5: Mechanism of floating.(18)
Various
technologies involved in bilayer tablets:-(19-25)
A.
OROS push and
pull technology.
B.
L-OROS tm
technology.
C.
EN SO TROL
technology.
D.
DUROS technology.
E.
Elan drug technology ‘dual release drug delivery system.
A. OROS push and pull technology.
This system consist of mainly two or
three layers among which one or more layers are essential of the drug and other
layers are consist of push layer. The drug layer mainly consists of drug along
with two or more different agents. So this drug layer comprises of drug which
is in poorly soluble form. There is further addition of suspending agent and
osmotic agent. A semi permeable membrane surrounds the tablet core.
B. L-OROS tm technology.
L-OROS tm technology This
system used for the solubility issue Alza developed
the L-OROS system where a lipid soft gel product containing drug in a dissolved
state is initially manufactured and then coated with a barrier membrane, than
osmotic push layer and then a semi permeable membrane, drilled with an exit
orifice.
C. EN SO TROL technology.
Solubility enhancement of an order of
magnitude or to create optimized dosage form shire laboratory use an integrated
approach to drug delivery focusing on identification and incorporation of
identified enhancer into controller release technologies.
D. DUROS technology.
Solubility enhancement of an order of
magnitude or to create optimized dosage form shire laboratory use an integrated
approach to drug delivery focusing on identification and incorporation of
identified enhancer into controller release technologies.
E. Elan drug
technology ‘dual release drug delivery system
The system consists from an outer
cylindrical titanium alloy reservoir (Fig. 3).This reservoir has high impact
strength and protects the drug molecules from enzymes. The DUROS technology is
the miniature drug dispensing system that opposes like a miniature syringe and reglious minute quantity of concentrated form in continues
and consistent from over months or year.
Characterization
of floating bilayer tablets:
Pre-compression
Parameters.( 16, 27, 23, )
|
Test |
Method |
||||||||||
|
1.
Angle of Repose |
Angle of repose is used to measure powder frictional
forces. Calculated by the formula, tanΘ= h/r Θ=tan-1h/r Where Θ = Angle of repose h= height of pile r=radius of pile Flow property according to angle of repose is Angle of repose Powder flow
|
||||||||||
|
2.Compressibility index |
Compressibility index is calculated by formula, Compressibility
index (%) = ρt – ρo*
100 / ρt Where ρt = Tapped
density gram/ml ρo = Bulk density gram/ml |
||||||||||
|
3.Bulk Density |
It is defined as mass of powder divided by bulk
volume ,and it is dented by ρb Method: 50 cm3 of powder has been taken is passed
through sieve no.20 which isthe introduced in 100
ml graduated cylinder. The cylinder is allowed to tapped
onhard wood surface for about 500 times. |
||||||||||
|
4. Tapped Density |
Tapped density is calculated by the formula, Tapped
density= Weight of powder taken/ Tapped Volume |
||||||||||
|
5.Particle Size Distribution |
By sieving method |
Post-
Compressibility Parameters.(6, 7, 12,
17, 18, 20,21, 23, )
|
TEST |
METHOD |
||||||||
|
1.Shape of tablet |
Tablet shape is checked by magnifying lens after
compression. |
||||||||
|
2.Tablet dimension |
In this three tablets are randomly taken and then
their thickness and diameter are measured by verniercalliper
or by using calibrated screw gauze. |
||||||||
|
3.hardness |
Twenty tablets are selected and weighed individually.
Then the average weight and standard deviation is calculated. Test passes
when not more than two tablets deviate from average weight. LIMIT OF WEIGHT VARIATION
|
||||||||
|
4.Friability |
10 tablets are selected and weighed and then they
are placed in friabilator
apparatus which rotate at 25 rpm speed for 4 minutes. After 4
minutes tablets are weighed again. %F=[1-(Wt/W)]*100 W – Initial weight of tablet Wt- Weight of tablet after revolution. If % Friability of tablets is less than 1% is
considered acceptable. |
||||||||
|
s5.Disintegration test |
In this one tablet is placed in disintegration
apparatus containing buffer 0.1 N HCl
or PBS pH 6.8 and test is carried out at 37°C. The time taken by
tablet to disintegrate is noted as disintegration time. |
||||||||
|
6.In vitro Dissolution |
Dissolution study is performed using USP paddle
apparatus by maintaining optimum temperature i.e. 370ºC at 50 rpm rotational
speed. At various time interval 5 ml sample is withdrawn and is replaced with
same amount of buffer. |
||||||||
|
7.Floating Lag Time |
It is the time interval taken by the tablets to start
floating. It should be less than one minute. It is measured by dissolution
test apparatus containing 0.1 N HCl(900ml). |
||||||||
|
8.Floating time |
It is the total time taken by which the tablets
remain floating in the media. |
||||||||
|
9.Drug Content Uniformity |
Ten tablets are taken and powdered equivalent weight
of drug dose is taken andis transferred to
volumetric flask and then buffer is added and absorbance isdetermined
using U.V spectrophotometer. |
||||||||
|
10.Specific gravity |
The displacement method is used in which benzene is
used as displacing medium to determine the specific gravity of floating
system. |
In-vivo evaluation:-(25-33)
a)
Radiology:
X-ray is widely used for examination of
internal body systems. Barium Sulphate is widely used
Radio Opaque Marker. So, BaSO4 is incorporated inside dosage form and X-ray
images are taken at various intervals to view gastric retention.
b)
Scintigraphy:
Similar to X-ray, emitting materials are
incorporated into dosage form and then images are taken by scintigraphy.
Widely used emitting material is 99Tc.
c)
Gastroscopy:
Gastroscopy is peroral endoscopy used
with fiber optics or video systems. Gastroscopy is
used o inspect visually the effect of prolongation in stomach. It can also give
the detailed evaluation of GRDDS.
d)
Magnetic Marker Monitoring:
In this technique, dosage form is
magnetically marked with incorporating iron powder inside, and images can be
taken by very sensitive bio-magnetic measurement equipment. Advantage of this
method is that it is radiation less and so not hazardous.
e)
Ultrasonography:
Used sometimes, not used generally
because it is not traceable at intestine.
f)
13C Octanoic Acid Breath Test:
13C Octanoic
acid is incorporated into GRDDS. In stomach due to chemical reaction, octanoic acid liberates CO2 gas which comes out in breath.
The important Carbon atom which will come in CO2 is replaced with 13C isotope.
So time up to which 13CO2 gas is observed in breath can be considered as
gastric retention time of dosage form. As the dosage form moves to intestine,
there is no reactionandno CO2 release. So this method
is cheaper than other.
CONCLUSION:
Floating bilayer
drug delivery system may be used for various active agents with the narrow
absorption window that are absorbed from specific region of GI tract
.pharmaceutical industries are trying to prepare one of the most economic and
conventional dosage form the floating bilayer tablet
is the best then any other approach. Through floating bilayer
tablets both type of release i.e. sustain as well immediate release can be
obtained and sustain release can be increased upto 24
hours. The currently available polymer mediate
Non-effervescent and effervescent FDDS.
Some of the unresolved critical issues
related to the rational development of FBDDS include, the quantitative
efficiency of floating delivery systems in the fasted and fed states and the
correlation between prolonged GRT and SR/PK characteristics. In addition, by
continual supplying the drug to its most efficient site of absorption, the
dosage form may allow for more effective oral use of peptide and protein drugs
such as calcitonin, erythropoetin,
vasopressin, insulin, low molecular weight heparin, and LHRH.
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Received on 10.12.2015 Accepted
on 01.01.2016
© Asian Pharma Press All
Right Reserved
Asian J. Res. Pharm. Sci.
6(1): Jan.-Mar., 2016; Page 37-44
DOI: 10.5958/2231-5659.2016.00006.0